Aggressive Heather Trucker PacFlex Cap 406F

Custom Pacific Headwear 406F Aggressive Heather Trucker PacFlex Cap — Embroidered In-House

The Pacific Headwear 406F is a mid-profile polyester-blend trucker cap with sublimated heather front panels, spandex trucker mesh, a white transitional undervisor, a pro-stitched finish and a closed back. It is breathable and wicks moisture, which is why leagues, cheer programs, camps and grounds crews order it for wear during activity. Wholesale Caps and Embroidery decorates every one in house at our Houston, Texas facility, a decorator since 1979.

Sublimated heather panels take flat embroidery well and hold small type without puckering. 3D puff embroidery works for large block lettering across the front, leather, woven or rubber patches deliver a heavier badge, and direct-to-film (DTF) printing reproduces gradient or photographic art. All decoration is performed at our Houston facility, never sent to an outside contractor.

Product Features

• Polyester blend with spandex trucker mesh
• Sublimated heather front panels
• Breathable and moisture-wicking
• Mid-profile, pro-model crown with white transitional undervisor
• Pro-stitched finish, closed back
• 6 colorways; three sizes, XS, S/M and L/XL

Why Buyers Pick It

This is the lowest-cost cap in this group, and it is the only one here with a closed back and a real size run. That combination matters for sports: a closed-back cap stays put during play in a way a snapback does not, and stocking XS means youth players get the same cap as the coaching staff. Spandex mesh and moisture-wicking panels make it a wear-it-all-game cap rather than a parking lot giveaway.

How to Order

Upload or email your logo. We build a free digital mockup, you approve it, and only then does the order enter production. Headwear carries a 12-piece minimum, with volume pricing tiers starting at 24 pieces. Because the 406F comes in XS, S/M and L/XL, collect sizes from your roster and plan a size split. Production is 7-10 business days from approval, rush on request, free ground shipping on most orders.

Frequently Asked Questions

What are custom Pacific Headwear 406F PacFlex trucker caps?
Custom Pacific Headwear 406F PacFlex trucker caps are mid-profile polyester-blend caps with sublimated heather front panels, spandex trucker mesh and a closed back, decorated with a team or company logo. Wholesale Caps and Embroidery embroiders them in house at our Houston, Texas facility, where we have decorated headwear since 1979.

What is the minimum order for custom 406F caps?
The minimum is 12 pieces on all headwear, and volume pricing tiers begin at 24 pieces. Sizes and colorways can be mixed toward that count provided the decoration is identical on every cap.

What sizes does the Pacific Headwear 406F come in?
The 406F is stocked in three sizes: XS, S/M and L/XL. It has a closed back rather than an adjustable strap, so buyers must collect head sizes and plan a size split before ordering. All three sizes count toward one quantity tier.

Why choose a closed-back trucker cap over a snapback?
A closed-back cap such as the 406F has no adjustable strap, so it holds its position during movement and gives a cleaner back profile. It is stocked in XS, S/M and L/XL, and its spandex trucker mesh and moisture-wicking front panels are built for wear during activity.

Do you keep 406F artwork on file for repeat orders?
Yes. Wholesale Caps and Embroidery stores digitized files after the first production run, so reorders skip setup and reproduce the approved design exactly.

Can a team order caps and other headwear together?
Yes. Multiple headwear styles can share one order when the decoration stays the same, and the combined quantity counts toward your pricing tier.

How long does a custom 406F order take?
Production takes 7-10 business days from the day the free digital mockup is approved. Rush production is available on request, and most orders ship free ground from Houston, Texas.

Compare custom trucker caps, flex fit caps, gray trucker hats and all decorated headwear.

1. After your order is placed, we enter it into our system and send an "Artwork & Mockup Approval" email within 24-36 hours. This is to verify design, design placement, size, and product colors.
2. Once you approve the artwork mockup, we create the .dst file (stitch file). This file is used to tell our embroidery machines what to stitch. Note: Cancellation after this step incurs a $30 restocking fee.
3. We create a sewout and/or update the mockup using the .dst file and send it to you for approval. It's at this point where you want to make sure all colors, size, and placement are as requested.
4. You may request changes to the same design before sewout and/or .dst approval. A completely new design request at this stage incurs a $30 fee.
5. After final approval, production begins. Once items are decorated, the order is non-refundable unless there is a defect in the product or decoration.

A $30 setup fee is automatically added to the cart and required for all orders. This covers the order processing costs.