Collection: Custom Headwear

Custom headwear for your business, team, or brand, produced in-house at our Houston facility since 1979. We carry over 100 cap styles across trucker hats, rope hats, snapbacks, fitted caps, flat bills, dad caps, beanies, and more — all available for in-house embroidery, leather patch, rubber patch, and print decoration with no outsourcing and no middlemen.

Our custom headwear program covers every silhouette your business might need. Whether you are starting a new uniform program, filling out a merchandise catalog, or ordering a single cap style for an event, we handle it the same way: your artwork gets digitized in-house, we send a free digital mockup for approval, and we produce everything in our Houston facility before shipping free to your door.

Headwear Styles Available

We carry a comprehensive selection of headwear from leading brands including Richardson, New Era, and Decky. Popular categories include the custom trucker hats led by the Richardson 112, custom rope hats like the Richardson 258 and Richardson 112FPR, custom flat bill hats, custom snapback hats, custom fitted hats, and custom beanies. We also carry leather patch hats and work with Richardson headwear across its full catalog.

Decoration Methods

All decoration is done in-house at our Houston facility. No outsourcing, no middlemen.

• Embroidery — Up to 15 thread colors per design, including 3D puff embroidery for a bold, raised logo. We digitize your artwork in-house and send a proof before stitching a single hat.
• Leather Patch — Genuine or faux leather, laser-engraved or debossed. A sharp, premium finish popular with craft beverage brands, restaurants, and retail merchandise programs.
• Rubber/PVC Patch — Full-color, multi-layer rubber patches with fine detail and color accuracy that embroidery cannot achieve. Built to hold up outdoors.
• Printed — Direct print for photo-realistic art, gradients, and unlimited colors on select front panel materials.

Popular Uses for Custom Headwear

Our customers order custom headwear for company uniform programs, restaurant and brewery merchandise, construction and trades crews, sports teams and leagues, outdoor and lifestyle brand retail lines, corporate events and client gifting, trade show giveaways, and event merchandise programs.

How to Order Custom Headwear

Browse the styles below or call us at 713-923-5555. Submit your artwork in any digital format and we will send a free digital mockup for approval. Production runs 7 to 10 business days with free ground shipping on every order.

Frequently Asked Questions

What headwear styles do you carry?
We carry over 100 styles including trucker hats, rope hats, flat bill caps, snapbacks, fitted caps, dad caps, beanies, and more from Richardson, New Era, Decky, and other leading brands.

What is the minimum order for custom headwear?
Our minimum is 12 pieces per style. You can mix colorways within a style to hit your minimum, and multiple styles can be combined in a single shipment.

Do you keep my artwork on file for reorders?
Yes. Once we digitize your logo for the first order, we keep it on file indefinitely for fast, consistent reorders. Your logo will reproduce the same way every time.

What decoration methods do you offer?
We offer flat embroidery, 3D puff embroidery, genuine and faux leather patches, rubber and PVC patches, and direct print, all produced in-house at our Houston facility.

How long does production take?
Most orders ship within 7 to 10 business days after artwork approval. Rush production is available. Call us at 713-923-5555 to discuss your timeline.

Browse custom trucker hats, custom rope hats, custom flat bill hats, custom embroidered hats, and custom beanies.