Skip to product information
1 of 1

Wholesale Caps

DTF Gang Sheet Builder | Wholesale Custom Heat Transfers

DTF Gang Sheet Builder | Wholesale Custom Heat Transfers

4.8 (2,721 reviews)

Build a DTF Gang Sheet: Many Designs, One Printed Sheet

A DTF gang sheet is a large direct-to-film print sheet holding multiple designs arranged together, printed in a single run and cut apart by the buyer before pressing. Print shops, other decorators, apparel finishers and event organizers order them to lower cost per print and speed up production. Wholesale Caps and Embroidery prints gang sheets in-house at our Houston, TX facility, where we have been decorating since 1979.

⭐ Founded 1979 šŸ“¦ No Minimum — Order From 1 šŸŽØ Free Digital Mockup 🚚 Free Ground Shipping

What you receive is film, not clothing. You upload your designs, size them and tile them onto the sheet using the builder, filling every square inch so you are not paying for blank space. We print full color with a white underbase, cure, and ship. You cut each design out and press at 310F / 155C, medium-to-high pressure, 13 seconds, hot peel. No weeding or masking required.

Product Features

  • 22 inches wide, in lengths from 24 inches up to a continuous 360-inch roll
  • Priced by the square inch starting at 4 cents - no hidden fees
  • Unlimited colors, gradients and fine detail, with white underbase included
  • Ready to press: hot peel, no weeding, no masking
  • Works on cotton, polyester, blends and nylon with no pre-treatment; wash-durable to 50+ washes
  • 2-3 business day turnaround from approval, shipped from Houston, TX

Why Buyers Pick It

This is a capacity decision, not a merchandise one. Shops that add DTF in-house buy a printer, a curing unit, film, ink and a maintenance routine — then discover the machine sits idle between jobs. Outsourcing the sheet means you keep the margin on decoration without carrying the equipment, and you scale up on a busy week without buying a second printer. Shops running their own decoration equipment use it to say yes to short multi-color jobs that would not otherwise pencil out.

Sizing

The size that matters on this product is the sheet, not a garment. All gang sheets are 22 inches wide. Available lengths include 22in x 24in, 22in x 25.56in, 22in x 61.95in, 22in x 80.58in, 22in x 282.22in and a continuous roll of roughly 22in x 360in. The smallest option is 22in x 24in. You pay by the square inch, so the practical skill is tiling your artwork tightly. There is no piece minimum — order one sheet, at the smallest size, if that is all your job needs.

How to Order

Use the builder to upload artwork, size each design and arrange it on the sheet. There is no minimum here — a single 22in x 24in sheet is a real order, and so is a 360-inch roll. We review the file and provide a free digital mockup of custom work before production. Gang sheets ship in 2-3 business days from Houston; if you would rather we decorate the garments for you, that runs 7-10 business days from proof approval with rush available on request. Most orders ship free ground.

Frequently Asked Questions

What is a DTF gang sheet?
It is a large direct-to-film sheet that holds multiple designs printed together in one run, instead of printing each design separately. Wholesale Caps and Embroidery prints them in-house at our Houston, TX facility — we decorate, we do not broker the work out.

Is there a minimum order quantity?
No piece minimum. You pay by the square inch and can order one sheet; the smallest option starts at 22in x 24in. Caps are the only category in our catalog with a quantity rule, where decorated headwear starts at 12 pieces.

What sheet sizes do you offer?
Every gang sheet is 22 inches wide, in lengths from 24 inches through 25.56in, 61.95in, 80.58in and 282.22in up to a continuous 360-inch roll. Pick the length that fits the volume of artwork you are tiling.

How do I apply the transfers once the sheet arrives?
Cut each design from the sheet, then press at 310F (155C) with medium-to-high pressure for 13 seconds and hot peel. It works on cotton, polyester, blends and nylon with no pre-treatment, and holds color through 50+ washes.

Do you keep my artwork on file for repeat sheets?
Yes. Your files stay on record at our Houston facility, so a repeat sheet or a revised layout starts from the art we already have rather than a fresh upload and review cycle.

Can I order gang sheets and finished decorated apparel at the same time?
You can. Some customers press their own goods and also have us embroider shirts, hoodies and quarter-zips with the same logo — DTF-printed apparel carries no minimum, while embroidered apparel carries a 6-piece minimum, so mixing is easy either way. If caps are part of the same order, note that headwear starts at 12 pieces.

How long does a gang sheet take to produce?
2-3 business days from artwork approval to ship, out of Houston, TX. Need it sooner? Ask — we will tell you honestly whether we can hit your date.

Load your designs into the builder, fill the sheet, and order one. No piece minimum, 4 cents per square inch, printed in Houston.

Free Shipping

As soon as...

Create A Gang Sheet
  • American Express
  • Apple Pay
  • Diners Club
  • Discover
  • Google Pay
  • Mastercard
  • Shop Pay
  • Visa

A $30 setup fee is automatically added to the cart and required for all orders.

  • Quick Turnaround
  • Free Ground Shipping
View full details