Custom fitted hats give your brand a clean, polished look that adjustable caps simply can't match. The closed-back design means no strap, no hardware, and no distractions — just a sharp, structured silhouette with your embroidered logo front and center. If you want your team to look professional and put-together, custom fitted baseball hats are the right move.
We carry custom fitted caps in a full size range so every member of your team gets a proper fit. Available in wool-blend and performance materials, across a wide range of colors to match your brand identity. Whether you're outfitting a team, creating branded merchandise, or building a company store, we'll help you find the right fitted style for your brand and budget.
Custom Fitted Hat Options
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Structured wool-blend fitted: Classic baseball cap profile — professional look for any industry
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Performance stretch-fit: Comfortable, active-ready, available in S/M and L/XL sizing
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Flat bill or curved bill: Both available depending on your target look and demographic
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Full size range: S/M through XL so every head is covered — no awkward one-size-fits-all compromises
12-piece minimum. Our team has been decorating custom fitted hats and baseball caps for businesses nationwide since 1979. Questions about sizing or styles? We're happy to help.
Frequently Asked Questions — Custom Fitted Hats
What's the difference between a custom fitted hat and an adjustable cap?
A fitted hat is a closed-back cap with no adjustable strap — it comes in specific head sizes for a precise, comfortable fit. Adjustable caps (snapback, velcro, strapback) use a back closure to fit a range of head sizes in one "universal" hat. Custom fitted baseball caps have a cleaner silhouette and are preferred when a polished, uniform look matters — like employee uniforms, team gear, or premium branded merchandise.
What sizes are available for custom fitted hats?
Custom fitted hats are available in a full size range — typically S/M through XL. For team or employee orders, we recommend collecting head measurements in advance so we can fulfill the right size mix in your order. Sizing charts are available upon request.
What is the minimum order for custom fitted hats?
The minimum order for custom embroidered fitted baseball hats is 12 pieces. You can mix sizes within a style to reach the minimum — ideal for team uniforms where different employees need different head sizes.
How does embroidery work on custom fitted baseball caps?
Custom fitted hats are embroidered the same way as adjustable caps — your logo is digitized, a digital proof is sent for your approval, and then stitched directly onto the front panel of each hat. The closed-back construction is clamped differently on the embroidery frame, but the finished logo quality is identical.
How long does it take to get custom fitted hats?
Standard production time for custom embroidered fitted hats is 7–10 business days after artwork approval. Contact us with your deadline if you need rush production — we'll confirm what's possible for your order size and style.
Can I mix sizes in a single custom fitted hat order?
Yes. You can mix sizes within a style to reach your 12-piece minimum. When placing your order, simply specify the size breakdown — for example, 4 small/medium, 4 large, and 4 extra-large — and we'll fulfill each size with the same embroidered logo.
Also shop: Custom Trucker Hats | Custom Embroidered Hats | Richardson 112 Hats
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