Sport-Tek Flexfit Air Mesh Back Cap STC40

Custom Sport-Tek STC40 Flexfit Air Mesh Back Cap — Embroidered To Order

The Sport-Tek STC40 is a structured, mid-profile stretch-fit cap with nylon/cotton/spandex front panels and poly/spandex air mesh through both the mid and back panels. Landscaping crews, coaching staffs, delivery teams and summer event staff order it as hot-weather uniform headwear. Wholesale Caps and Embroidery has decorated headwear since 1979, and every STC40 is embroidered in-house at our Houston, TX facility rather than sent to an outside shop.

The structured front panels support flat embroidery and raised 3D puff embroidery for bold logo type. Woven, rubber and leather patches are an option on the front as well, and direct-to-film printing handles photographic or multi-color artwork. Decoration is limited to the solid front panels, not the mesh.

Product Features

• Front panels: 83/14/3 nylon/cotton/spandex
• Mid and back panels: 92/8 poly/spandex air mesh
• Moisture-wicking
• Structured, mid profile
• Stretch fit
• Two sizes: S/M and L/XL. Six colorways including Black/Black, Black/White, Graphite/Graphite, True Navy/True Navy, True Royal/White, True Red/White

Why Buyers Pick It

Most mesh-back caps put mesh only in the back panels. The STC40 runs air mesh through the mid panels as well, so airflow starts closer to the temples — the reason crews working outdoors in August keep reaching for it over a standard trucker. The moisture-wicking front and stretch-fit band mean no snap tail to dig in when a cap goes on and off all day. It ships in S/M and L/XL, not one size, so build a size split into your order quantity.

How to Order

Send your logo, review the free digital mockup, approve it, and we run production. No proof, no stitching. The order minimum is 12 pieces and volume pricing tiers begin at 24 pieces. Include your S/M and L/XL counts, since this cap is not one size. Production takes 7–10 business days after proof approval, rush production is available on request, and free ground shipping applies to most orders.

Frequently Asked Questions

What are custom Sport-Tek STC40 air mesh back caps?
Custom Sport-Tek STC40 caps are structured, mid-profile stretch-fit caps with moisture-wicking front panels and air mesh mid and back panels, decorated with a company or team logo. Wholesale Caps and Embroidery is a decorator and does all STC40 embroidery in-house in Houston, TX.

What is the minimum order for custom STC40 caps?
The minimum order for custom Sport-Tek STC40 caps is 12 pieces, with volume pricing tiers starting at 24 pieces. You can mix colorways and styles to reach a tier if the decoration is identical.

Does the STC40 come in one size?
No. The Sport-Tek STC40 is offered in two sizes, S/M and L/XL, so plan a size split when ordering for a crew rather than ordering a single flat quantity.

Where can a logo be placed on the STC40?
Logos are decorated on the solid front panels of the Sport-Tek STC40. The mid and back panels are air mesh, which is a ventilation surface rather than a decoration surface.

Are artwork files stored for reorders?
Yes. Wholesale Caps and Embroidery keeps digitized artwork on file after your first STC40 run, so reorders skip setup and start production immediately.

Can we order the same logo on several styles at once?
Yes. One logo can be run across the STC40 and other cap or apparel styles in the same order, and the mixed styles count toward one quantity tier as long as the decoration stays the same.

How long until we receive STC40 caps?
Production is 7–10 business days from proof approval. Rush production can be arranged on request, and most orders ship free ground.

Compare with custom trucker caps, flex fit caps, custom embroidered hats and black trucker hats.

1. After your order is placed, we enter it into our system and send an "Artwork & Mockup Approval" email within 24-36 hours. This is to verify design, design placement, size, and product colors.
2. Once you approve the artwork mockup, we create the .dst file (stitch file). This file is used to tell our embroidery machines what to stitch. Note: Cancellation after this step incurs a $30 restocking fee.
3. We create a sewout and/or update the mockup using the .dst file and send it to you for approval. It's at this point where you want to make sure all colors, size, and placement are as requested.
4. You may request changes to the same design before sewout and/or .dst approval. A completely new design request at this stage incurs a $30 fee.
5. After final approval, production begins. Once items are decorated, the order is non-refundable unless there is a defect in the product or decoration.

A $30 setup fee is automatically added to the cart and required for all orders. This covers the order processing costs.

• S/M 6-3/4 to 7-1/4
• L/XL 7-1/8 to 7-5/8