Custom Port Authority C946 Flexfit Melange Unipanel Cap

The Port Authority C946 is a structured, mid-profile stretch-fit cap in 95/5 poly/spandex whose seamless front panel replaces the two front panels of a traditional five-panel cap. It's stocked in 2 colors (Dark Grey, Navy) and two sizes, S/M and L/XL. Wholesale Caps and Embroidery embroiders every C946 in-house at our Houston, TX facility — the seamless front panel takes flat embroidery, 3D puff embroidery, leather/woven/rubber patches, or direct-to-film printing; side and back panels are embroidery-only. Minimum order is 12 pieces, mixable across colors and sizes with other flexfit caps.

Most caps put a seam straight down the center of the front panel, forcing wide logos to be split or shrunk. The C946's unipanel front removes that seam, so a long company name or horizontal lockup can run full width at the size your brand guide calls for — the reason to pick it over the seamed Port Authority C988 or Port Authority C938 when a wide logo is the priority.

Send your logo in any format and we'll send a free digital mockup showing exactly how wide the mark runs on the seamless panel before production starts. Your embroidery and print files are kept on file at no extra cost, so reorders go straight into production. Browse the full Custom Embroidered Flexfit Hats collection.

Port Authority C946 FAQ

What is the minimum order on the C946?
12 pieces total, mixable across the 2 colorways and 2 sizes with other flexfit caps at the same decoration. Volume pricing tiers begin at 24 pieces.

Why does a seamless front panel matter for embroidery?
It gives embroidery one continuous surface with no center seam, so wide company names and horizontal logos stitch full width on the C946 without being split or reduced.

What sizes and colors does the C946 come in?
Two sizes, S/M and L/XL, so plan a size split rather than one flat quantity, in two colors: Dark Grey and Navy.

Can I save this as a quote before I order?
Yes. Use the built-in customizer to build your full order — quantities, colors, logo placement — save it as a shareable quote with mockup images, and send the link to whoever needs to sign off. Once approved, submit the saved quote and production starts from the same file.