Custom Port Authority C865 Flexfit Cap — Embroidered In-House in Houston
The Port Authority C865 is the original Flexfit cap: a structured, mid-profile stretch-fit cap with a Permacurv bill that holds its curve, built in 63/34/3 poly/cotton twill/spandex, or 98/2 poly/spandex in the Multicam colorways. Facilities teams, dealerships, contractors and uniform programs buy it when a fitted look beats an adjustable strap. Wholesale Caps and Embroidery has decorated headwear in house at our Houston, Texas facility since 1979.
⭐ Founded 1979 📦 12-Piece Minimum 🎨 Free Digital Mockup 🚚 Free Ground Shipping
The structured mid-profile front takes flat embroidery cleanly, and 3D puff embroidery holds shape on the crown panels. We also apply leather, woven or rubber patches for a rugged front badge and direct-to-film (DTF) printing when a logo has gradients or photographic detail. Every stitch and every press happens in our Houston shop, not at a third-party contractor.
Product Features
- Original Flexfit poly-weave spandex stretch fit
- Permacurv bill holds its shape and curve
- Structured, mid-profile crown
- 63/34/3 poly/cotton twill/spandex; 98/2 poly/spandex in Multicam colors
- 17 colors, including Multicam and Multicam Black
- Two sizes: S/M and L/XL
Why Buyers Pick It
Seventeen colors is the reason this cap ends up on multi-department uniform programs. Service, sales and shop crews can each carry a different color while wearing the identical embroidered logo, and the order still counts as one run. The Multicam and Multicam Black options add an outdoor and tactical lane most corporate caps do not offer. Because it is a stretch fit rather than an adjustable cap, it sits the same on every head in a photo.
How to Order
Send artwork, we build a free digital mockup, you approve it, then we run production. Headwear has a 12-piece minimum and tier pricing starts at 24 pieces. Since the C865 comes in S/M and L/XL, collect sizes before you order and plan a size split. Production is 7-10 business days from approval, rush is available on request, and most orders ship free ground.
Frequently Asked Questions
What are custom Port Authority C865 Flexfit caps?
Custom Port Authority C865 Flexfit caps are structured, mid-profile stretch-fit caps with a Permacurv bill, decorated with a business or team logo. Wholesale Caps and Embroidery embroiders them in house at our Houston, Texas facility, where we have decorated headwear since 1979. We are a decorator, not a broker, and artwork never leaves the building.
What is the minimum order on custom C865 caps?
The minimum is 12 pieces on all headwear, and volume pricing tiers begin at 24 pieces. Sizes, colors and even different cap styles can be mixed to reach a tier as long as the decoration is identical across the order.
What sizes does the Port Authority C865 come in?
The C865 is stocked in two sizes, S/M and L/XL. It is a stretch-fit cap, not a one-size adjustable cap, so buyers should collect head sizes from their team and plan a size split before ordering. Both sizes count toward the same quantity tier.
Does the C865 come in camouflage?
Yes. Multicam and Multicam Black are among the 17 stocked colors on the Port Authority C865. Those two colorways are built in 98/2 poly/spandex rather than the poly/cotton twill used on the solid colors, and both accept embroidery.
Will my C865 embroidery file be saved for reorders?
Yes. Wholesale Caps and Embroidery keeps digitized artwork on file after the first production run. Reorders skip the setup step, which keeps repeat uniform orders consistent from year to year.
Can one logo be run across several cap styles at once?
Yes. Styles can be mixed within a single order as long as the decoration stays the same, and the combined quantity applies to your pricing tier. Buyers often pair the C865 with a trucker or flat bill cap for different departments.
How long does a custom C865 order take to produce?
Production takes 7-10 business days from the day you approve the free digital mockup. Rush production is available on request, and most orders ship free ground from Houston, Texas.
Compare with flex fit caps, camouflage caps, custom embroidered hats and custom hats.
