Port Authority Flexfit 210 Flat Bill Cap. C808

Custom Port Authority C808 Flexfit 210 Flat Bill Cap — Embroidered In-House

The Port Authority C808 is a structured, high-profile flat bill cap built on the Flexfit 210 stretch-fit platform, woven from an acrylic/wool/spandex blend and offered in two sizes. Breweries, skate and outdoor shops, and younger crews order it when they want a flat brim and a clean back panel with no adjuster hardware. Wholesale Caps and Embroidery has decorated headwear since 1979, and every C808 is embroidered in-house at our Houston, TX facility.

The tall structured front takes flat embroidery and dimensional 3D puff embroidery without collapsing. The flat brim is also a natural surface for woven, rubber or leather patches, and direct-to-film printing handles full-color artwork that embroidery would simplify.

Product Features

• Flexfit 210 poly-weave spandex construction
• Fabric: 83/15/2 acrylic/wool/spandex
• Structured, high profile
• Flat bill
• Stretch-fit closure — no snap or buckle at the back
• Two sizes: S/M and L/XL. Four colors: Black, Grey, Heather Grey, Navy

Why Buyers Pick It

A flat brim gives you a second decoration surface that a curved bill cannot, so a brewery can put the brand on the front panel and a city or est. year across the visor. The stretch-fit band also leaves the back panel uninterrupted — no plastic snap, no buckle tail — which matters when a logo or a patch runs around the side. Because the C808 comes in S/M and L/XL rather than one size, plan a size split with your order; most crews land near a 50/50 or 40/60 breakdown.

How to Order

Email your logo, we build a free digital mockup on the C808 in the colors you want, and production starts only after you sign off. Minimum order is 12 pieces and volume tiers open at 24. Because this cap runs in S/M and L/XL, tell us the split you want when you order. Turnaround is 7–10 business days from proof approval, rush is available on request, and most orders ship free ground.

Frequently Asked Questions

What are custom Port Authority C808 flat bill caps?
Custom Port Authority C808 caps are structured, high-profile flat bill caps on the Flexfit 210 stretch-fit platform, decorated with a business or team logo. Wholesale Caps and Embroidery is a decorator rather than a blanks distributor: every C808 is embroidered or patched in-house at our Houston, TX facility.

What is the minimum order for custom C808 caps?
The minimum order for custom Port Authority C808 caps is 12 pieces, with volume pricing tiers starting at 24 pieces. Colors and styles can be mixed toward a tier as long as the decoration stays identical.

What sizes does the Port Authority C808 come in?
The Port Authority C808 comes in two sizes, S/M and L/XL. It is not a one-size cap, so plan a size split when you order — tell us how many of each size you need and we build the run to match.

Is a flat bill cap a good choice for embroidery?
Yes. The C808 has a structured, high-profile front panel that holds a stitch without buckling, and its flat brim gives a second flat surface for a smaller mark, a date or a city name.

Do you keep artwork on file for C808 reorders?
Yes. Wholesale Caps and Embroidery stores your digitized file after the first C808 run, so reorders skip setup and move straight into production.

Can we put the same logo on other cap styles?
Yes. The same logo can run across trucker caps, rope caps, beanies and apparel, and those mixed styles count toward one quantity tier provided the decoration does not change.

How long does a C808 order take?
A custom C808 order takes 7–10 business days in production after you approve the free digital proof. Rush production is available on request and most orders ship free ground.

Compare it with custom flat bill caps, flex fit caps, snapback hats and custom embroidered hats.

1. After your order is placed, we enter it into our system and send an "Artwork & Mockup Approval" email within 24-36 hours. This is to verify design, design placement, size, and product colors.
2. Once you approve the artwork mockup, we create the .dst file (stitch file). This file is used to tell our embroidery machines what to stitch. Note: Cancellation after this step incurs a $30 restocking fee.
3. We create a sewout and/or update the mockup using the .dst file and send it to you for approval. It's at this point where you want to make sure all colors, size, and placement are as requested.
4. You may request changes to the same design before sewout and/or .dst approval. A completely new design request at this stage incurs a $30 fee.
5. After final approval, production begins. Once items are decorated, the order is non-refundable unless there is a defect in the product or decoration.

A $30 setup fee is automatically added to the cart and required for all orders. This covers the order processing costs.

• S/M 6-3/4 to 7-1/4
• L/XL 7-1/8 to 7-5/8