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Richardson 112's
Richardson 112's
The 112 is the standard by which all truckers are measured.
Flex-Fit Caps
Flex-Fit Caps
Custom Flexfit hats with your logo, produced in-house by a Houston decoration team since 1979. Flexfit caps use an elastic band that stretches to fit most head sizes, delivering a clean, fitted look without the need for multiple sizes — which makes them ideal for uniform programs, team gear, and branded merchandise.
Flexfit technology was designed to give you the look of a fitted cap with the practicality of an adjustable. The elastic band at the back holds its shape and provides consistent comfort across a range of head sizes, so you can order one size and cover most of your team. We carry Flexfit-compatible styles from Yupoong and other brands, all decorated in-house with embroidery, leather patches, and rubber patches.
Styles and Brands Available
We carry a range of Flexfit-compatible cap styles from Yupoong and other headwear brands. Popular choices include the classic six-panel structured Flexfit baseball cap and lower-profile options for brands that prefer a more relaxed silhouette. Flexfit hats are available in S/M and L/XL sizing to cover your full team. Contact us at 713-923-5555 to discuss available styles and colorways for your program.
Decoration Methods
All decoration is done in-house at our Houston facility. No outsourcing, no middlemen.
- Embroidery — Up to 15 thread colors per design, including 3D puff embroidery for a bold, raised logo. We digitize your artwork in-house and send a proof before stitching a single hat.
- Leather Patch — Genuine or faux leather, laser-engraved or debossed. A sharp, premium finish popular with craft beverage brands, restaurants, and retail merchandise programs.
- Rubber/PVC Patch — Full-color, multi-layer rubber patches with fine detail and color accuracy that embroidery cannot achieve. Built to hold up outdoors.
- Printed — Direct print for photo-realistic art, gradients, and unlimited colors on select front panel materials.
Popular Uses for Custom Flexfit Hats in Bulk
Our customers order custom Flexfit caps for sports teams and athletic programs, employee uniform programs, golf outings and country club merchandise, corporate events and company swag, branded retail merchandise, and trades and services company gear.
How to Order Custom Flexfit Hats
Browse the styles below or call us at 713-923-5555. Submit your artwork in any digital format and we will send a free digital mockup for approval. Production runs 7 to 10 business days with free ground shipping on every order.
Frequently Asked Questions
What is the minimum order for custom Flexfit hats?
Our minimum is 12 pieces per style. You can split your order between S/M and L/XL sizing to cover your team, and we can help you figure out the right size distribution.
How is Flexfit different from a snapback or a true fitted cap?
Flexfit uses a stretch elastic band at the back, so there is no visible snap closure like a snapback and no rigid sizing like a true fitted. It gives you the clean look of a fitted cap with the practical coverage of an adjustable. Most Flexfit styles come in two size ranges: S/M (6⅞–7¼) and L/XL (7¼–7⅝).
What decoration works best on Flexfit caps?
Structured Flexfit styles embroider very cleanly, including 3D puff embroidery on the firm front panel. Leather and rubber patches are also popular on Flexfit caps, especially for brand merchandise programs.
Can I order custom Flexfit hats in multiple colorways?
Yes. You can mix colorways within a style as long as each individual colorway meets the 12-piece minimum per color per size group.
How long does production take?
Most Flexfit hat orders ship within 7 to 10 business days after artwork approval. Call us at 713-923-5555 if you need a faster turnaround.
Custom Flexfit hats are the go-to choice for programs that want the clean look of a fitted cap without the hassle of individual size ordering. The Flexfit elastic band stretches to accommodate a range of head sizes, making it practical for uniform programs, team gear, and corporate events where ordering individual sizes for everyone would be inefficient. At Wholesale Caps and Embroidery in Houston, we have been producing custom logo hats since 1979, and Flexfit-compatible styles are among our most popular for athletic, corporate, and brand merchandise programs. We decorate all hats in-house with embroidery, leather patch, rubber patch, and print options available. Orders start at 12 pieces with free ground shipping and a free digital mockup included on every order.
Browse all custom fitted hats, custom trucker hats, custom embroidered hats, and all custom headwear.
Custom Beanies with Logo — Embroidered Beanies
Custom Beanies with Logo — Embroidered Beanies
Custom beanies are one of the most versatile branded headwear options a business can invest in — worn year-round by construction crews, outdoor brands, breweries, landscaping companies, and corporate teams running seasonal promos. At Wholesale Caps Etc., we've been making custom caps and apparel since 1979. Houston-based and decorator-direct, every beanie order starts at 12 pieces, ships free in 7–10 business days, and includes a free digital proof — no setup fees, no design fees.
Our beanie lineup includes the Port Authority Watch Beanie C908 — a clean, cuffed classic built for embroidery — the New Era On-Field Knit Beanie NE906 and New Era Sideline Beanie NE902 for a premium athletic look, and the Sport-Tek Spectator Beanie STC20 and Sport-Tek Pom Pom Team Beanie STC21 for teams and seasonal programs. Beanies decorate best with flat embroidery on the cuff or via a woven or leather patch sewn directly onto the knit. We do not recommend 3D puff on stretch knit fabric — flat is always our standard. Already have your own headwear? We also decorate customer-supplied beanies.
Every order includes no setup fees, no design fees, and a free digital proof before we touch a single stitch. From proof approval, all orders ship free in 7–10 business days — rush options available when you're in a crunch. Mix colors within your order — just keep the total at or above 12 pieces.
Ready to add more to your logo headwear program? Explore our full lineup: Custom Hats, Custom Trucker Hats, Custom Snapback Hats, Embroidered Hats, and the always-popular Richardson 112.
Custom Beanies — Frequently Asked Questions
What decoration methods work best on beanies?
Flat embroidery is the standard — applied directly to the cuff or sewn onto a woven or leather patch that sits on the beanie. Woven patches are especially popular for beanies because they hold fine detail well and lay flat on stretchy knit. We do not use 3D puff embroidery on beanies — the foam used in puff sits awkwardly on a flexible fabric and doesn't produce a clean result. DTF heat transfer can work on fleece-lined or acrylic beanies in some cases, but flat embroidery remains the gold standard for durability and a professional finish.
What is the difference between a cuffed and an uncuffed beanie?
A cuffed beanie has a folded band at the bottom — this double-layer cuff is the prime real estate for embroidery. It gives the logo a flat, stable surface and a clean, polished look. An uncuffed or slouch beanie sits lower without the fold, with embroidery placed on the front panel. Most corporate, trade, and workwear orders opt for cuffed styles for their structured look and straightforward logo placement.
What is the minimum order for custom beanies?
The minimum is 12 pieces on all beanie styles — no exceptions. You can mix colors across those 12 pieces, so you're not stuck ordering all one color. There are no setup fees, no digitizing fees, and every order includes a free digital proof and free shipping.
What industries order embroidered beanies most?
Construction companies and trade contractors are the biggest buyers — logo beanies are year-round workwear for outdoor crews. Breweries and craft distilleries love them for taproom merchandise and staff gear. Outdoor and sporting goods brands, landscaping companies, oil and gas firms, auto dealerships, schools, and athletic programs all order custom beanies regularly. If your team spends time outside or your customers want branded gear they'll actually wear, a beanie with your logo delivers serious value per piece.
How long does production take on custom beanies?
Standard turnaround is 7–10 business days from the date you approve your digital proof, and all orders ship free. Rush production is available — contact us before placing your order to confirm availability and pricing for expedited timelines. Large orders over 144 pieces may require a few extra days of lead time.
Can I mix colors within my beanie order?
Yes. You can mix beanie colors within a single order as long as the total quantity meets the 12-piece minimum. The embroidery design and thread colors remain consistent across all pieces. If you need different thread colorways to work with different hat colors — for example, white thread on black beanies and black thread on white ones — let us know when you place your order and we'll build that into your proof.
Do you offer pompom beanies?
Yes — the Sport-Tek Pom Pom Team Beanie STC21 is one of our most popular options for teams, schools, and holiday gift programs. The pom sits on top and embroidery goes on the cuff, giving you a classic winter beanie look with your logo front and center. It's a go-to for youth sports organizations, seasonal merchandise, and outdoor brands looking for something with a little more personality.
Custom Embroidered Hats — Made in Houston, TX
Shipping nationwide. Serving Dallas, San Antonio, Austin, Fort Worth, and the country since 1979.
Wholesale Caps has been a trusted source for custom embroidered hats and headwear since 1979. We embroider every cap in-house at our Houston, TX facility — Richardson, New Era, Pacific Headwear, Yupoong, Flexfit, Otto, Carhartt, and more — for businesses, sports teams, churches, schools, hunting clubs, country clubs, and event organizers nationwide. A real human walks you through styles, sizing, and embroidery placement. No mass-market design tool, no overseas printing, no surprises.
Why companies choose Wholesale Caps for custom hats
- Real, named human service. Your point of contact knows your order, your design, and your deadline.
- In-house embroidery in Houston, TX since 1979. Full quality control, fast turnaround, no overseas delays.
- Free digital proofs within 24 hours so you see exactly how your logo will embroider before production.
- Volume discounts kick in at 24+ pieces.
- Free shipping nationwide on every order, anywhere in the lower 48.
- 7-10 business day production after proof approval. Rush jobs available — call us.
Hat brands and styles we embroider
- Richardson 112 — the most-requested custom trucker cap in the USA. The 258 (rope cap), 355 (laser-perf rope), 168, 169, and 25+ other Richardson SKUs in stock.
- New Era — fitted 59FIFTY, snapback 9FIFTY, stretch-fit 39THIRTY, adjustable 9FORTY.
- Pacific Headwear — premium-tier trucker, fitted, and rope styles for sports and outdoor brands.
- Yupoong / Flexfit — flat-bill and structured caps for streetwear and athletic brands.
- Otto — diverse style range with strong wholesale pricing.
- Carhartt — workwear caps for crews, trades, and outdoor industries.
- Custom decoration — embroidery, leather patches, woven labels, screen printing, and direct-to-film transfers.
Wholesale custom hats — bulk pricing for companies, teams & crews
We've been one of the most trusted cap wholesalers in the country since 1979. Whether you need 24 hats for a small crew or 5,000+ for a national rollout, our wholesale custom hats program scales with you. Order bulk custom hats with your logo embroidered or patched at our Houston, TX facility — volume discount tiers kick in at 24, 72, 144, and 288+ pieces.
- Wholesale custom hats for businesses ordering branded uniforms, employee swag, and customer giveaways.
- Bulk custom hats for events, fundraisers, conferences, schools, sports teams, and tournaments.
- Wholesale embroidered hats across Richardson, New Era, Pacific Headwear, Yupoong, Flexfit, Otto, and Carhartt.
- Net terms available for established business accounts after the first order.
Custom hats Houston — hat embroidery in Houston, TX since 1979
If you're searching for custom hats Houston, hat embroidery Houston, or Houston hat embroidery, you're in the right place. We're a Houston, TX local — every cap is embroidered in-house at our facility, not shipped overseas or sent to a broker. Houston-area customers can drop off art, pick up samples, and tour the embroidery floor by appointment.
- Custom hats in Houston for energy & oil-and-gas crews, construction trades, real estate brokerages, restaurants, and Houston-area corporate teams.
- Hat embroidery Houston TX — same-week rush jobs available for local customers when calendars allow.
- Custom embroidered hats Houston with full design support — vector cleanup, digitizing, and color matching included.
Who orders custom hats from us
Construction crews and trades. Restaurants outfitting front-of-house staff. Real estate brokerages branding agent uniforms. Churches and faith groups for camp, VBS, and ministry teams. Schools, PTOs, and sports teams. Corporate teams ordering company-branded uniforms, onboarding kits, and anniversary gifts. Hunting clubs and outdoor brands. Country clubs and golf tournaments. Trade shows, conferences, and any business that wants its logo on a hat people actually want to wear.
How custom hat ordering works
- Pick your hat — browse the styles below, or call us if you need a recommendation for your use case.
- Send us your logo — vector files (.ai, .eps, .pdf) work best. We can also work from high-resolution PNG or JPG.
- Approve a digital proof — we send a free digital proof within 24 hours.
- We embroider, you receive — most orders ship within 7-10 business days from proof approval.
Frequently asked questions
What's the minimum order for custom embroidered hats?
12 piece minimum on custom embroidery. Volume discount tiers kick in at 24+ pieces.
How long does a custom hat order take?
Most orders ship within 7-10 business days from proof approval. Rush jobs are usually possible — let us know your deadline.
Can I mix brands or styles in one order?
Yes — mix any styles or brands to hit your quantity tier as long as the embroidery design stays the same.
Do you do leather patches and woven labels too?
Yes. Leather patches, woven labels, screen printing, and direct-to-film transfers are all available alongside standard embroidery.
What file formats do you need for embroidery?
Vector files (.ai, .eps, .pdf) are best. High-resolution PNG or JPG also works for most logos.
Do you ship outside Texas?
Yes — we ship nationwide for free, anywhere in the lower 48. Most of our customers are outside Houston.
Do you sell blank hats for resale?
Our focus is custom embroidered orders. If you need blanks, contact us for a quote.
Ready to order custom embroidered hats?
Browse the hat styles below, or call us at (713) 923-5555 for help choosing the right cap and embroidery setup. Wholesale Caps has been your partner in branded apparel since 1979 — quality, speed, and real human service from Houston, TX.